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2017年2月21日星期二

FPGA Market worth 7 Billion USD by 2022

According to the new market research report "FPGA Market, by Architecture (SRAM Based FPGA, Anti-Fuse Based FPGA, and Flash Based FPGA), Configuration (High-End FPGA, Midrange FPGA, and Low-End FPGA), Application, and Geography - Trends & Forecasts to 2022" , the FPGA market is expected to reach USD 7.23 Billion by 2022, at a CAGR of 7.41% between 2016 and 2022. Factors which are driving the FPGA market include low NRE cost per design, fast time-to-market, growing demand of advanced driver assistance systems (ADAS), need of wireless communication, and optical transport network (OTN).


Telecommunication sector held the largest share of the FPGA market
This sector contributes significantly to the economy of most of the countries and includes both wired and wireless communication; 3G and 4G LTE services are widely being adopted throughout the world, mostly in North America and Asia-Pacific. Moreover, the number of Internet users has increased even in the rural areas. These advancements have increased the number of network infrastructure providers and mobile network operators. These operators require more bandwidth and high speed of data or download speed to fulfill the needs of customers.


High-end FPGA expected to lead the FPGA market
High-end FPGAs held the largest market share in 2015 and this is expected to continue during the forecast period. This type of FPGA has more number of applications than the other two types– mid-end and low-end FPGAs. Some of the sectors in which high-end FPGAs are employed are computer storage, medical, military, networking, telecom, test & measurement, and wireless technologies.


APAC expected to hold the largest market share and witness rapid growth during the forecast period
APAC is a leading telecommunication and consumer electronics hub and held the largest market share for FPGAs in 2015. It is also expected to witness rapid growth during the forecast period owing to the growing adoption of FPGA solutions across telecommunication, consumer electronics, automotive, medical, and industrial sectors. Within APAC, China held the largest market share for FPGAs, whereas rest of APAC nations such as India, South Korea, Indonesia, and other countries are expected to witness high growth.


The major companies in the FPGA market include Xilinx Inc. (U.S.), Altera Corporation (U.S.), Microsemi Corporation (U.S.), Lattice Semiconductor (U.S.), Atmel Corporation (U.S.), and Achronix Semiconductor Corp (U.S.) among others.





Baggio WANG FAN
baggio@jaapson-pcb.com
www.jps-pcb.com  
skype:  baggiowang0214
JAAPSON, Expert in HDI Multi-layer PCB Manufacturing
UL Certified PCB Manufacturing Company (UL No: E485501)

2016年2月24日星期三

PCB design considerations


不可忽视的电路设计的八个盲点
盲点一:对于设计要求不高的板子用细线自动分布
自动布线必然要占用更大的PCB面积,同时产生比手动布线多好多倍的过孔,在批量很大的产品中,PCB厂家降价所考虑的因素除了商务因素外,就是线宽和过孔数量,它们分别影响到PCB的成品率和钻头的消耗数量,节约了供应商的成本,也就给降价找到了理由。

盲点二:总线信号都用电阻拉一下
信号需要上下拉的原因很多,但也不是个个都要拉。上下拉电阻拉一个单纯的输入信号,电流也就几十微安以下,但拉一个被驱动了的信号,其电流将达毫安级,现在的系统常常是地址数据各32位,可能还有244/245隔离后的总线及其它信号,都上拉的话,几瓦的功耗就耗在这些电阻上了。

盲点三:CPU和FPGA的这些不用的I/O口让它先空着
不用的I/O口如果悬空的话,受外界的一点点干扰就可能成为反复振荡的输入信号了,而MOS器件的功耗基本取决于门电路的翻转次数。如果把它上拉的话,每个引脚也会有微安级的电流,所以最好的办法是设成输出(当然外面不能接其它有驱动的信号)

盲点四:FPGA还剩这么多门用不完,可尽情发挥
FGPA的功耗与被使用的触发器数量及其翻转次数成正比,所以同一型号的FPGA在不同电路不同时刻的功耗可能相差100倍。尽量减少高速翻转的触发器数量是降低FPGA功耗的根本方法。

盲点五:小芯片的功耗都很低不用考虑
对于内部不太复杂的芯片功耗是很难确定的,它主要由引脚上的电流确定,一个ABT16244,没有负载的话耗电大概不到1毫安,但它的指标是每个脚可驱动60毫安的负载(如匹配几十欧姆的电阻),即满负荷的功耗最大可达60*16=960mA,当然只是电源电流这么大,热量都落到负载身上了。

盲点六:存储器多控制信号,板子只需要用OE和WE信号就可以,片选接地,这样读操作时数据出来得快多了
大部分存储器的功耗在片选有效时(不论OE和WE如何)将比片选无效时大100倍以上,所以应尽可能使用CS来控制芯片,并且在满足其它要求的情况下尽可能缩短片选脉冲的宽度。

盲点七:信号过冲只要匹配好就可以消除
除了少数特定信号外(如100BASE-T、CML),都是有过冲的,只要不是很大,并不一定都需要匹配,即使匹配也并非要匹配得最好。象 TTL的输出阻抗不到50欧姆,有的甚至20欧姆,如果也用这么大的匹配电阻的话,那电流就非常大了,功耗是无法接受的,另外信号幅度也将小得不能用,再说一般信号在输出高电平和输出低电平时的输出阻抗并不相同,也没办法做到完全匹配。所以对TTL、LVDS、422等信号的匹配只要做到过冲可以接受即可。

盲点八:降低功耗都是硬件人员的事,与软件没关系
硬件只是搭个舞台,唱戏的却是软件,总线上几乎每一个芯片的访问、每一个信号的翻转差不多都由软件控制的,如果软件能减少外存的访问次数、及时响应中断及其它争对具体单板的特定措施,都将对降低功耗作出很大的贡献。




Baggio WANG FAN
SHENZHEN JAAPSON TECHNOLOGY CO LTD
skype: baggiowang0214
JAAPSON, Expert in HDI Multi-layer PCB Manufacturing

High Frequency PCB Design Techniques

High frequency design is where you really need to consider the effects of parasitic inductance, capacitance and impedance of your PCB layout. If your signal is too fast, and your track is too long, then the track can take on the properties of a transmission line. If you don’t use proper transmission line techniques in these situations then you can start to get reflections and other signal integrity problems.




A “critical length” track is one in which the propagation time of the signal starts to get close to the length of the track. On standard FR4 copper boards, a signal will travel roughly 6 inches every nano second. A rule of thumb states that you need to get really concerned when your track length approaches half of this figure. But in reality it can actually be much less than this. Remember that digital square wave signals have a harmonic content, so a 100MHz square wave can actually have signal components extending into the GHz region.

In high speed design, the ground plane is fundamental to preserving the integrity of your signals, and also reducing EMI emissions. It allows you to create “controlled impedance” traces, which match your electrical source and load. It also allows you to keep signals coupled “tight” to their return path (ground).


There are many ways to create controlled impedance “transmission” lines on a PCB. But the two most basic and popular ways are called Microstrip and Stripline.

A Microstrip is simply a trace on the top layer, with a ground plane below. The calculation involved to find the characteristic impedance of a Microstrip is relatively complex. It is based on the width and thickness of the trace, the height above the ground plane, and the relative permittivity of the PCB material. This is why it is important to keep the ground plane as close as possible to (usually) the top layer.


A Stripline is similar to the Microstrip, but it has an additional ground plane on top of the trace. So in this case, the trace would have to be on one of the inner layers. The advantage of stripline over microstrip is that most of the EMI radiation will be contained within the ground planes.


There are many free programs and spreadsheets available that will calculate all the variations of Microstrip and Stripline for you.

Some useful information and rules of thumb for high frequency design are:
1) Keep your high frequency signal tracks as short as possible.
2) Avoid running critical high frequency signal tracks over any cutout in your ground plane. This causes discontinuity in the signal return path, and can lead to EMI problems. Avoid cutouts in your ground plane wherever possible. A cutout is different to a split plane, which is fine, provided you keep your high frequency signal tracks over the relevant continuous plane.
3) Have one decoupling capacitor per power pin.
4) If possible, track the IC power pin to the bypass capacitor first, and then to the power plane. This will reduce switching noise on your power plane. For very high frequency designs, taking your power pin directly to the power plane provides lower inductance, which may be more beneficial than lower noise on your plane.
5) Be aware that vias will cause discontinuities in the characteristic impedance of a transmission line.
6) To minimize crosstalk between two traces above a ground plane, minimize the distance between the plane and trace, and maximize the distance between traces. The coefficient of coupling between two traces is given by 1/(1+(Distance between traces / height from plane)^2))
7) Smaller diameter vias have lower parasitic inductance, and are thus preferred the higher in frequency you go.

8) Do not connect your main power input connector directly to your power planes, take it via your main filter capacitor(s).




Baggio WANG FAN
SHENZHEN JAAPSON TECHNOLOGY CO LTD
baggio@jaapson-pcb.com  
www.jaapsonpcb.com
skype: baggiowang0214
JAAPSON, Expert in HDI Multi-layer PCB Manufacturing


2016年1月10日星期日

PCB Engineer: Top 6 PCB Design Mistakes

Let's face it. We all make mistakes, and PCB designers are no exception. And contrary to popular belief, making mistakes is ok, as long as we learn from them. Here is a quick summary of some common PCB mistakes. 

Choose the wrong PCB design software

Confucius said, “A man who does not plan long ahead will find trouble at his door.” This applies to PCB design too. One of the first steps to successful PCB design is to choose the right tools. There are many powerful and easy-to-use electronic design automation (EDA) software packages available for PCB designers today. Each one has its own unique capabilities, advantages and limitations. You should also be mindful that no software is infallible, so issues such as component footprint mismatch can and do occur. Although there may not be a single tool that meets all of your needs, you should do your homework to find the best fit for your requirements. In my previous post, I did a research about which PCB design software is better, there are many different answers, but you can take them as reference.

Poor communication with designer and/or manufacturer


Even though out-sourcing of PCB design is becoming more common, and is often more cost-effective, it might not be the ideal solution for highly complex PCB designs where performance and reliability are key. As the complexity of designs increase, the face-to-face time between the engineer and PCB designer to ensure precise component placement and routing in real-time becomes very important and can help to eliminate costly rework later. 

It is equally important to engage the PCB board manufacturer early on in the design process. They can provide initial feedback on your design to maximize efficiencies based upon their processes and procedures that will save you time and money in the long run. By making them aware of your design objectives and involving them in the early stages of PCB layout, you can avoid any potential problems long before going into production and shorten time-to-market.


Failure to test early prototypes

Prototype boards allow you to prove that your design works according to your original specifications. Prototype testing allows you to validate the functionality and quality of the PCB and its performance before it is mass-produced. Successful prototype testing requires a good deal of time and experience, but by starting with a robust test plan and a clear set of objectives evaluation time can be decreased, and the likelihood of production-related mistakes reduced. If any issues are found during prototype testing, a second iteration of tests on a reconfigured board will need to be performed. By including high-risk elements early in the design process, you will be able to benefit from multiple iterations of testing and identify any potential issues early on, reducing risks and ensuring project deadlines are met.


Using inefficient layout techniques or incorrect components


The demand for smaller and faster devices requires PCB designers to layout complex designs in significantly reduced footprints using smaller components that must be placed closer together. Making use of technologies such as embedded discrete devices on inner PCB layers or smaller pin pitch ball grid array (BGA) packages will help to reduce the board size, improve performance and leave room for rework when issues are encountered. When working with components that have higher pin count and smaller pitch, it is important to select the right board layout technique in the design stage to avoid problems later on and minimize fabrication costs.  

Also be sure to carefully study the range value and performance characteristics of any substitute components that you plan to use, even those that are labeled as drop-in replacements. A slight variation in the characteristics of the substitute component may be enough to throw off the performance of your entire design.


Forgetting to back up your work


Back up your important data. Need I say more? At a minimum, you should backup your most important work and other files that would be difficult to replace. Even though most companies perform daily backups of all corporate data, this might not be the case in some smaller companies or if you do work from home. With backing up to The Cloud so easily accessible and cheap these days, there is no excuse not to backup your data where it is safe from theft, fire, and other local disasters.


Becoming a one man island


In my early days as a programmer, I remember thinking that we spent way too much time in code design reviews. But I have to admit that looking back now they really were a very important part of the process, just as they are with PCB designs. While you may think your design is flawless, and that making mistakes is simply not your style, often times your peers will find something in your design that you overlooked. Sometimes, even though you know the intricate details of the design, someone less intimate with it can be more impartial and provide valuable insight. Holding regular design reviews with your peers can help detect unforeseen issues and keep your project on track and within budget. 


How about you? Have you made some PCB design mistakes in the past that have made you a better designer today? Feel free to comment and provide a few more mistakes of your own so that others can learn from them too.




Baggio WANG FAN
SHENZHEN JAAPSON TECHNOLOGY CO LTD
baggio@jaapson-pcb.com  
www.jaapsonpcb.com
skype: baggiowang0214
JAAPSON, Expert in HDI Multi-layer PCB Manufacturing

2015年9月8日星期二

Semi-flexible PCB technology



With simple depth-milling a standard printed circuit board can be prepared for flexible installations. So called "semi-flexible" printed circuits are offering a cost-efficient solution. They save connectors and increase reliability while decreasing size of the application and time needed for assembly. Semi-flexible PCBs are the perfect solution if you have flex-to-install requirements only and there is no dynamic bending during operation.

 

Often layout designers are reluctant to upgrade from a standard PCB with connectors to a notoriously expensive rigid-flexible printed circuit. The advantages are immense, but so are the costs and the layout requirements compared to standard PCBs. Many times this "jump" from standard technology to a high-tech segment is not necessary. Many printed circuits do not require dynamic bending capabilities in operation but only need to be fit into the housing neatly. This is called a "flex-to-install" requirement and here semi-flex offers a really cost-saving alternative technology.
 

 

Production of a semi-flexible PCB is identical with the manufacturing process of standard printed circuits. Semi-flexilbe boards can be produced as single-layer, double-layer or multilayer PCBs. With the exemption of a special solder mask that sustains bending, the materials are also identical to standard printed circuits. The only difference happens at the end of the production process when dedicated bending areas are milled down by z-axis routing. The remaining material can be bend and is thin enough to only carry the copper traces and little base material.

 

Design and installation of semi-flexible PCBs require some attention and modifications:

1.      The PCB should only be bend with copper on the outside of the bending area.

2.      Open copper structures, pads, annular rings or vias in the rigid part of the PCB should have a distance of at least 1mm from the bending area. In special cases 0,8mm are okay, too. The semi-flexible are cannot contain any vias, drills or open copper structures. The transition area from flexible to rigid should have a radius of 5mm or an obstuse angle. Trace-to-outline distance in the semi-flexible area should be minimum 0,30mm.
 

 

3.      The maximum bending radius depends on the lenght of the semi-flexible area:


 

4.      Currently, semi-flexible PCBs are possible up to 8 layers, while only one outer layer can be "semi-flexible" per bending area.
 
 
 
 

Baggio WANG FAN
-----------------------------------------------------------
SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
skype: baggiowang0214
baggio.wang@funsunpcb.com
baggio@jaapson-pcb.com
www.jaapsonpcb.com
 
JAAPSON, The Expert in HDI Multi-layer PCBs

2015年6月30日星期二

Embedded system Jaapson PCB


An embedded system is a computer system with a dedicated function within a larger mechanical or electrical system, often with real-time computing constraints. It is embedded as part of a complete device often including hardware and mechanical parts. Embedded systems control many devices in common use today.


Properties typical of embedded computers when compared with general-purpose ones are e.g. low power consumption, small size, rugged operating ranges and low per-unit cost. This comes at the price of limited processing resources, which make them significantly more difficult to program and to interface with. However, by building intelligence mechanisms on the top of the hardware, taking advantage of possible existing sensors and the existence of a network of embedded units, one can both optimally manage available resources at the unit and network levels as well as provide augmented functionalities, well beyond those available. For example, intelligent techniques can be designed to manage power consumption of embedded systems.

 
Modern embedded systems are often based on microcontrollers (i.e. CPUs with integrated memory or peripheral interfaces) but ordinary microprocessors (using external chips for memory and peripheral interface circuits) are also still common, especially in more complex systems. In either case, the processor(s) used may be types ranging from general purpose to those specialized in certain class of computations, or even custom designed for the application at hand. A common standard class of dedicated processors is the digital signal processor (DSP).


Since the embedded system is dedicated to specific tasks, design engineers can optimize it to reduce the size and cost of the product and increase the reliability and performance. Some embedded systems are mass-produced, benefiting from economies of scale.

 
Embedded systems range from portable devices such as digital watches and MP3 players, to large stationary installations like traffic lights, factory controllers, and largely complex systems like hybrid vehicles, MRI, and avionics. Complexity varies from low, with a single microcontroller chip, to very high with multiple units, peripherals and networks mounted inside a large chassis or enclosure.
 
 
 
 
Baggio WANG FAN
-----------------------------------------------------------
SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
skype: baggiowang0214

JAAPSON, The Expert in HDI Multi-layer PCBs

2015年5月21日星期四

What is Immersion Silver



IAg or Immersion Silver Plating is a surface plating technology used for Printed Circuit Boards. It consists of a thin immersion silver plating over the copper traces.

Advantages of immersion silver:
Excellent surface planarity (compared to e.g. HASL)
Low High Frequency Signal loss due to skin effect

Disadvantages of immersion silver:
Rapid degradation of surface due to oxidation or contamination (with e.g. sulfur or chlorine)
Silver "whiskers" form across electrical potentials and short out components.


Baggio WANG
-----------------------------------------------------------
SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
15017916507
Skype: baggiowang0214
Fax:86-755-82596922/82596923