COB MCPCB, known as "Chip-On-Board" Metal Core PCB, is a type of MCPCB used in thermoelectric separation application. By using COB MCPCB, the micro-chip (also known as "die") directly touch the metal core where the heat dissipate, and electrically interconnect the trace of circuit board (wire-bonding) so that power supply can be provided.
In normal MCPCB, there's a dielectric layer between trace copper and metal core, and the thermal conductivity is limited by that dielectric layers, so value can only be 1~3 W/m.K. But using COB MCPCB, there's no such dielectric layer because chip (die) direct touch the metal core, so thermal conductivity value of COB MCPCB will be almost the same one of metal core material itself. The normal material of metal core is aluminum, so thermal conduviity of COB MCPCB is more than 200W/m.K.
COB process consists of three main categories to perform when manufacturing the Chip-on-Board:
1st: 'die mount or die attach';
2nd: 'wire bonding';
3rd: 'the encapsulation of die wires'.
By using wire bonding & epoxy packaging then directly embedded on MCPCB, this practice can extend the lifespan of LED and unified light emission.
According to process and material, COB MCPCB applications can be categorized into two types: Mirror Aluminum and silver or gold platting aluminum, or silver plating mirror aluminum PCB.
Advantage of utilizing COB MCPCB
•Excellent heat dissipation
•High thermal conductivity: 137W/m.K
•Higher reliability with better heat dispatch and small number of solder joint.
•Provide enhanced reliability and lifespan of LED
• Easy assembly for high powers LEDs
• High quality material and production process allows easy assembly and substantial reduce the error percentage in assembly process
•Substantially reduced space and cost
•With better security protection(difficult to hack using reverse engineering)
•Shorter time to the market
Application of COB MCPCB
•High Power LED (up to 200W)
• LED Backlight for LED TV
•LED Front Light for E-Book
•Agriculture & Horticulture Lighting
•Street & Parking Lot Lighting
•Automotive
•Power Supply
•ustomer Electronics Lighting
•Other products that require thermal solutions
Baggio WANG
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SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
JAAPSON, the special-tech PCB manufacture
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